Eliminate assembly line stoppages caused by parts shortages and replenishment delays using real-time RFID Kanban signals and smart pull systems.
A single line stoppage in an automotive assembly plant can cost $10,000–$50,000 per minute. Production delays due to late Kanban replenishments, lost bins, or miscounted inventory propagate through the entire supply chain, causing missed delivery commitments and penalty clauses.
The root cause is reactive replenishment. Traditional Kanban systems rely on visual signals, paper cards, or manual phone calls to trigger resupply. These signals are missed, delayed, or lost — especially in multi-shift operations — causing line-side stock-outs.
POXO's Digital Kanban system uses RFID-enabled drop slots and smart bins to automatically detect when line-side stock falls below threshold. Replenishment signals are sent instantly to the supermarket, with real-time dashboards showing queue status, cycle times, and pending pulls.
Eliminate line stoppages caused by Kanban signal delays
Automated replenishment triggers with zero human intervention
Real-time dashboard shows all pending pulls and queue status
RFID bin tracking prevents lost or misidentified containers
Reduce WIP inventory by 20–40% through better pull signals
Complete cycle time analytics for continuous improvement
Production delays kill profitability. Every minute of stoppage carries direct cost — and indirect cost through schedule disruptions, overtime, and customer penalties.
POXO’s E-Kanban RFID system creates a self-regulating replenishment loop. When a bin is emptied and placed in the RFID drop slot, the signal fires instantly to the supermarket storefront. Parts flow back to the line before the station runs dry.
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